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Smart LED modification

I wanted a smart LED light for my son so he could read in bed at night and I could turn it off remotely. The problem with it was at minimum brightness was still too bright so I want to find a way to make it duller.

The $7.50 bulb from Harvey Norman or 5 for $25
Light with cover removed

The PCB is a single sided aluminum clad looks to be less than 1mm.

The driver chip from the 2 LED strings is BP5778 J8D23VE. I couldn’t find a datasheet but did find an extract of the block diagram from one I found here

https://m.imgur.com/gallery/cCG39uV

The 2 resistors RCS1=RA1 = 24R 1206 3×1.5mm 0.125 (1/8)W RCS2=RA2=24R 0805 2×1.3 0.1(1/10)W I assume are feedback resistors for current sensing. The different package sizes I assume are because of the different volt drop across the LEDSs enable the manufacturer to put in a smaller cheaper resistor for the lower volt drop so a lower power dissipation. I figure if I put in 240R resistors it will scale the brightness down to 1/10th.

This looks like the manufacturer of the chip but they don’t have a listing for it so it must be an OEM version only. http://www.bpsemi.com.cn/uploads/file/20181017105105_356.pdf

Without measuring the input voltage to the LED strings and the LED controller I assume there is at least 35V powering it. This means the PSU on the board is supplying 3.3V(ESP), 12V(colour unpopulated LEDs)and 35V(White LEDs). As I am not dismantling this now I’ll have to check it out another day to confirm what it does to achieve this.

TYWE3L wifi chip

TYWE3L is the ESP8266 WiFi chip that has a RTOS system on it. A quick look at the spec also says it can operate at over 100degC

https://developer.tuya.com/en/docs/iot/wifie3lpinmodule?id=K9605uj1ar87n

http://m.elecfans.com/article/583763.html

The housing is made of aluminum which I think is both a heatsink and mainly a RF shield to stop all the switching noise escaping.

Lamp VIN measured 321V (rectified 240VAC) and 12V measured 13.4V. The LEDs measured 184V inner string cool/white and 190V inner warm/yellow at 1%.

16 LEDs in each string equals about 12V per LED at this brightness and will be a little more for full brightness

Testing the theory by shorting the current sense resistor with another one to see the brightness increase when touched.

RA1 measured 12.6VAC but it think it possibly could be switching noise.

I changed the SMT resistors for 220R versions

Dodgy resistor installation

Powering it up it is now scaled down to a duller brightness which is perfect

New resistors installed and LEDs duller

So I turned a 10W light into a 1W max light assuming the controller is linear based on the feed back resistance

By David Dobson

I try not to let my age dictate how old I act